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Key Features Across All Packages

  • Free Diagnostic: Each package starts with a no-cost audit to quantify value (e.g., potential savings of $100,000-$50M).
  • SAP PM Focus: Expertise in SAP PM transactions (e.g., IW31, IW38), data quality, and integration with tools like SAP S/4HANA or Work Order.
  • Measurable ROI: Outcomes tied to industry KPIs (e.g., MTBF, OEE, downtime reduction).
  • Tailored Deliverables: Playbooks, templates, and dashboards customized for each client’s industry and challenges.
  • Scalability: Packages range from quick wins to enterprise transformations.
  • SAP PM Bottleneck Blitz (Entry-Level Diagnostic & Quick Wins)

    Target Audience: Maintenance planners, schedulers, and supervisors in mining, oil & gas, or petrochemicals facing SAP PM inefficiencies.

    Description: A focused engagement to identify and resolve critical SAP PM bottlenecks (e.g., manual work orders, poor data quality) that cause downtime and cost overruns. Starts with a free diagnostic to build trust, followed by quick-win implementations.

    Free Diagnostic (1-2 Weeks):

    • 2-hour workshop with maintenance and IT teams to map SAP PM workflows.
    • Analysis of key transactions (e.g., IW31, IW32 for work orders) to pinpoint inefficiencies.
    • Deliverable: Diagnostic Report with 1-2 high-impact bottlenecks and estimated savings (e.g., $100,000-$500,000 annually).

    Paid Service (4-6 Weeks):

    • Implement 1-3 quick wins (e.g., automate notifications, standardize failure codes).
    • Train staff on optimized SAP PM processes.
    • Deliverables: Updated SAP PM configurations, Training Guide, KPI Dashboard (e.g., work order cycle time).

    Case Study Reference: South African Petrochemical Plant (Sigga, 2021) – Standardized SAP PM failure codes, reducing backlog by 15% and saving $500,000 annually.

    Expected Outcomes:

    10-15% reduction in work order processing time.

    $100,000-$500,000 in annual maintenance cost savings.

    Price: POA

  • Maintenance Reliability Accelerator (Mid-Tier Reliability Enhancement)

    Target Audience: Maintenance managers and reliability engineers in oil & gas or mining seeking to reduce unplanned downtime.

    Description: A comprehensive program to enhance equipment reliability using Reliability-Centered Maintenance (RCM) and SAP PM optimization. The free diagnostic identifies reliability gaps, followed by a tailored strategy to improve asset performance.

    Free Diagnostic (2-3 Weeks):

    • Root Cause Analysis (RCA) of 1-2 critical assets (e.g., pumps, compressors) using SAP PM data.
    • Benchmarking against industry KPIs (e.g., MTBF, OEE).
    • Deliverable: Reliability Gap Report with estimated downtime reduction potential (e.g., 10-20%).

    Paid Service (8-12 Weeks):

    • Develop RCM strategies for 3-5 critical assets.
    • Optimize SAP PM for failure tracking and preventive maintenance scheduling.
    • Implement mobile SAP PM tools (e.g., WorkOrder) for real-time technician access.
    • Deliverables: RCM Playbook, SAP PM Enhancements, Technician Training Program.

    Case Study Reference: Innovapptive’s Work Order for Mining Client (2018) – Mobile SAP PM solution increased technician efficiency by 20% and reduced downtime by 10%, saving $1M annually.

    Expected Outcomes:

    15-20% reduction in unplanned downtime.

    $500,000-$2M in annual savings from improved reliability.

    Price: POA

  • SAP PM Digital Transformation Blueprint (High-Tier System Upgrade)

    Target Audience: IT directors and operations VPs in large oil & gas or petrochemical firms (e.g., ExxonMobil) undergoing digital transformation.

    Description: A strategic engagement to modernize SAP PM systems, integrating predictive maintenance and S/4HANA capabilities. The free diagnostic assesses digital readiness, followed by a roadmap and implementation support.

    Free Diagnostic (2-4 Weeks):

    • Audit SAP PM integration with IoT, AI, or SAP Intelligent Asset Management.
    • Evaluate user adoption and system performance (e.g., transaction delays).
    • Deliverable: Digital Readiness Report with ROI projections (e.g., $2M-$5M in savings).

    Paid Service (4-6 Months):

    • Design SAP S/4HANA migration or predictive maintenance integration plan.
    • Reconfigure SAP PM for automated workflows and real-time analytics.
    • Provide in-app training (e.g., Whatfix-style guidance) for user adoption.
    • Deliverables: Digital Transformation Roadmap, Updated SAP PM System, Adoption Metrics Report.

    Case Study Reference: Oil & Gas Digital Transformation (Whatfix, 2024) – In-app guidance reduced SAP PM adoption time by 30%, enabling faster digital maintenance gains.

    Expected Outcomes:

    20-30% improvement in maintenance efficiency.

    $2M-$10M in annual savings from digital upgrades.

    Price: POA

  • Turnaround Maintenance (TAM) Optimization Program (Specialized High-Value)

    Target Audience: Refinery managers and maintenance superintendents in petrochemicals or oil & gas planning turnarounds.

    Description: A targeted solution to streamline Turnaround Maintenance (TAM) planning and execution, reducing costs and downtime. The free diagnostic uncovers TAM inefficiencies, followed by a comprehensive optimization plan.

    Free Diagnostic (2-3 Weeks):

    • Analyze past TAM performance using SAP PM data (e.g., IW38 for work order history).
    • Identify bottlenecks (e.g., poor scheduling, resource allocation).
    • Deliverable: TAM Efficiency Report with cost-saving potential (e.g., $1M-$3M per turnaround).

    Paid Service (3-6 Months):

    Develop TAM playbook with optimized SAP PM workflows (e.g., shutdown planning).

    Implement resource leveling and critical path scheduling in SAP PM.

    Train teams on TAM best practices.

    Deliverables: TAM Playbook, SAP PM Configurations, Post-TAM KPI Report.

    • Case Study Reference: South African Petrochemical Plant (Sigga, 2021) – Automated SAP PM processes improved repair efficiency, relevant for TAM coordination.
    • Expected Outcomes:
    • 20-30% reduction in TAM costs and duration.
    • $1M-$5M in savings per turnaround event.

    Price: POA

  • Enterprise Asset Management Overhaul (Premium Comprehensive Solution)

    Target Audience: C-level executives (e.g., COO, VP of Operations) in mining or oil & gas (e.g., BHP, ExxonMobil) seeking enterprise-wide transformation.

    Description: A holistic engagement to overhaul asset management processes, aligning SAP PM with ISO 55000 standards and reliability best practices. The free diagnostic identifies enterprise-level gaps, followed by a multi-phase transformation.

    Free Diagnostic (3-4 Weeks):

    • Enterprise-wide audit of SAP PM, maintenance processes, and asset performance.
    • Benchmark against ISO 55000 and industry leaders (e.g., BHP’s cost reduction goals).
    • Deliverable: Strategic Gap Analysis with projected savings (e.g., $10M-$50M annually).

    Paid Service (6-12 Months):

    • Redesign maintenance processes using RCM and predictive maintenance.
    • Optimize SAP PM for enterprise integration (e.g., with SAP EAM, supply chain).
    • Establish KPIs and governance for sustained performance.
    • Deliverables: Enterprise Asset Management Framework, SAP PM System Overhaul, Executive Dashboard.

    Case Study Reference: Innovapptive’s Mining Client (2018) – Mobile SAP PM tools improved asset visibility, scalable to enterprise-wide solutions.

    Expected Outcomes:

    15-25% reduction in total maintenance costs.

    $10M-$50M in annual savings across operations.

    Price: POA

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Email: ajinapi@ajsconsultancyservices.com

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